Here you will find all trainings relating to engine components and peripherals in vehicles.

Compact training courses teach the design, functions, and common causes of failure in a two-hour evening training on site.
These trainings are also available as a shortened version as a one-hour live online training.

The intensive training courses include real-life practical cases as well as service and installation instructions in a full-day practical training course on site.

Compact trainings (on site or online)

Engine components: Design, function, and common causes of failure

OBJECTIVES

  • Understanding the design of an internal combustion engine and the function of its parts
  • Learning about the most important repair work when installing engine parts and how to avoid consequential damage
  • Identifying the most common causes of failure of engine parts and learning
  • How to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

CONTENTS

  • MAHLE engine components in the combustion engine
  • Design and function of
    • Pistons
    • Valves
    • Bearings
    • Cylinder liners
  • Correct installation
  • Failure diagnostics
  • Common causes of failure and damage
  • Support in the event of damage

PARTICIPANT INFO

  • Course name: T-EC
  • Duration: on site: 2 hours | online: 1 hour
  • Participants: Maximum of 30
  • Fee per person: on site: EUR 39.90 plus VAT | online: free of charge

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Turbochargers in detail: Design, function, and common causes of failure

OBJECTIVES

  • Understanding the design and function of a turbocharger
  • Identifying the most important steps involved in installing and repairing turbochargers
  • Identifying what must be checked in the event of turbocharger damage and how to avoid consequential damage
  • Identifying the most common causes of turbocharger failure and learning how to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

CONTENTS

  • Turbocharger design
  • Detailed principles of operation
  • Different types and models
  • Code of conduct and important service work on turbocharged engines
  • Common causes of failure in the turbocharger environment
  • Possible causes of poor performance, noises, and other complaints
  • Diagnosing damage in the engine periphery
  • Consequential damage following turbocharger failure
  • Support in the event of damage

PARTICIPANT INFO

  • Duration: on site: 2 hours | online: 1 hour
  • Participants: Maximum of 30
  • Fee per person: on site: EUR 39.90 plus VAT | online: free of charge

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Starter motor and alternators in detail: Design, function, and common causes of failure

OBJECTIVES

  • Understanding the design and function of starter motors and alternators
  • Identifying the most important steps involved in assembly and repair
  • Identifying the most common causes of starter motor and alternator failure
  • Learning how to carry out failure diagnostics based on damage characteristics and how to avoid consequential damage
  • Learning about services and support in the event of damage

CONTENTS

  • Design and function:
    • Starter motors
    • Alternators
  • Distinguishing and identifying characteristics
  • Important steps during assembly
  • Common causes of failure and damage
  • Failure prevention during repair
  • Support in the event of damage

PARTICIPANT INFO

  • Course name: T-SA
  • Duration: on site: 2 hours | online: 1 hour
  • Participants: Maximum 30
  • Fee per person: on site: EUR 39.90 plus VAT | online: free of charge

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Filtration in the vehicle: Design, function, and common causes of failure

OBJECTIVES

  • Understanding the requirements for modern filtration in vehicles
  • Understanding the structure of different filter types and the differences in quality
  • Identifying typical filter damage scenarios and what must be checked in the engine area in the event of damage
  • Learning about services and support in the event of damage

CONTENTS

  • Requirements of modern filtration in vehicles
  • Design and function:
    • Oil filters
    • Fuel filters
    • Cabin filters
    • Air filters
  • Automotive air conditioning
  • Quality and distinguishing characteristics
  • Typical filter damage scenarios
  • Consequential damage in the engine periphery
  • Support in the event of damage

PARTICIPANT INFO

  • Course name: T-FI
  • Duration: on site: 2 hours | online: 1 hour
  • Participants: Maximum of 30
  • Fee per person: on site: EUR 39.90 plus VAT | online: free of charge

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Lubrication and fuel supply in the powertrain: Design, functions, and common causes of failure

Objectives

  • Understanding the design and functions of the lubrication and fuel systems
  • Discovering the advantages of a CleanLine filter
  • Understanding the differences between dynamic and static transmission oil changes
  • Identifying the most important steps involved in dynamic oil changes
  • Identifying the most common causes of failure in lubrication and fuel systems
  • Learning how to carry out failure diagnostics based on damage characteristics and how to avoid consequential damage
  • Learning about services and support in the event of damage

Contents

  • Design and function
    • Oil filter and module
    • Fuel filters
    • CleanLine filters
    • Water separators
    • Transmission oil filters
  • Quality and distinguishing features
  • Correct assembly and maintenance
  • Difference between static and dynamic transmission oil changes
  • Fields of application for CleanLine filters
  • Typical damage scenarios
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: T-SK
  • Format: On-site training or Live online training
  • Duration: 2 hours / 1 hour (online)
  • Participants: Max. 30 / Unlimited (online)
  • Fee per person: EUR 39.90 plus VAT / Free of charge (online)

Target group

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Air supply and exhaust gas aftertreatment in combustion engines: Design, function, and common causes of failure

Objectives

  • Understanding the design and functions of air supply and exhaust gas aftertreatment systems
  • Identifying the most common causes of failure
  • Learning how to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

Contents

  • Design and function of air and AdBlue filters
  • Function of the swirl/tumble flap control
  • Design of the intake modules
  • Function of the exhaust gas recirculation
  • Difference between low- and high-pressure EGR
  • Benefits of AdBlue exhaust gas aftertreatment
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: T-LA
  • Format: On-site training or Live online training
  • Duration: 2 hours / 1 hour (online)
  • Participants: Max. 30 / Unlimited (online)
  • Fee per person: EUR 39.90 plus VAT / Free of charge (online)

Target group

  • Mechatronics engineers for passenger cars—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Exhaust gas aftertreatment and pneumatics in commercial vehicles: Design, functions, and common causes of failure

Objectives

  • Understanding the design and functions of exhaust gas aftertreatment and pneumatic systems
  • Identifying the most common causes of failure in both systems
  • Learning how to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

Contents

  • Design and function of AdBlue filters and air drier cartridges
  • Function of the exhaust gas recirculation
  • Difference between low- and high-pressure EGR
  • Benefits of AdBlue exhaust gas aftertreatment
  • Overview of functions of compressed-air system in trucks
  • Pressure buildup and regeneration of the pneumatic system
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: T-AP
  • Format: On-site training or Live online training
  • Duration: 2 hours / 1 hour (online)
  • Participants: Max. 30 / Unlimited (online)
  • Fee per person: EUR 39.90 plus VAT / Free of charge (online)

Target group

  • Mechatronics engineers for commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts
  • Employees working in sales or service

REGISTRATION

You would like to participate on site?

Then simply ask your wholesaler or send an email to:ma.training@mahle.com

Would you like to take part online?

Then register free of charge in the MAHLE training portal or send an email to: trainings.portal@mahle.com

Intensive trainings (on site)

Damage prevention: Engine components

OBJECTIVES

  • Identifying the most common damage scenarios
  • Systematically analyzing damaged parts and diagnosing reasons for failure
  • Understanding how to avoid damage during installation, repair, and service

CONTENTS

  • Practical assessment of damage to combustion engine components:
    • Pistons and cylinders
    • Bearings
    • Valves
    • Filters
    • Thermostats and thermal switches
    • Turbochargers
    • Other components in the engine environment
  • Common causes of failure and damage
  • Diagnostic options and measures
  • Failure prevention during maintenance, service, and installation

INFORMATION FOR PARTICIPANTS

  • Course name: P-DP
  • Duration: 8 hours
  • Participants: Maximum of 15
  • Fee per person: EUR 159.90 plus VAT

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts

NOTE

Lots of practical training.
Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal

Damage prevention: Turbochargers

OBJECTIVES

  • Identifying the most common damage scenarios
  • Systematically analyzing damaged parts and diagnosing reasons for failure
  • Understanding how to avoid damage during installation, repair, and service

CONTENTS

  • Practical assessment of damage to:
    • Exhaust gas turbochargers
    • Charge air coolers
    • Control and regulation
    • Other components in the turbocharger environment
  • Checking the complete system prior to repair
  • Common causes of failure and damage
  • Diagnostic options and measures
  • Failure prevention during maintenance, service, and installation

PARTICIPANT INFO

  • Course name: P-TC
  • Duration: 8 hours
  • Participants: Maximum of 15
  • Fee per person: EUR 159.90 plus VAT

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts

NOTE

Lots of practical training.
Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal

Damage prevention: Starter motors and alternators

OBJECTIVES

  • Identifying the most common damage scenarios
  • Systematically analyzing damaged parts and diagnosing reasons for failure
  • Understanding how to avoid damage during installation, repair, and service

CONTENTS

  • Practical assessment of damage to mechatronic components:
    • Starter motors
    • Alternators
  • Common causes of failure and damage
  • Diagnostic options and measures
  • Failure prevention during maintenance, service, and installation

PARTICIPATION INFO

  • Course name: P-SA
  • Duration: 8 hours
  • Participants: Maximum of 15
  • Fee per person: EUR 159.90 plus VAT

TARGET GROUP

  • Mechatronics engineers for passenger cars, commercial vehicles, and agricultural and construction machinery—from trainees to experienced master mechanics and experts

NOTE

Lots of practical training.
Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal

Timing chain, valves, and pistons: From error code to mechanics: damage diagnostics for engine components in theory and practice

In cooperation with Schaeffler REPXPERT

Objectives

  • Understanding the design and functions of the timing chain, valves, and pistons, as well as how they interact
  • Identifying the most common causes of failure in the engine environment
  • Learning how to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

Contents

  • Design and function of the engine and timing chain
  • Replacing the timing chain
  • Valve installation
  • Practical and damage diagnostics for engine components
  • Typical damage scenarios
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: P-MS1
  • Format: On-site training
  • Duration: 7 hours
  • Participants: Max. 12
  • Fee per person: EUR 189.00 plus VAT

Target group

  • Mechatronics engineers for passenger cars —from trainees to experienced master mechanics and experts

Note

Lots of practical training. Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal

Hands-on training courses (on site)

Transmission flushing for dual-clutch systems: Maintenance and repair instead of replacement

In cooperation with Schaeffler REPXPERT

Objectives

  • Understanding the design and functions of dual-clutch systems and transmissions
  • Learning how to maintain and replace transmissions and dual clutches
  • Learning how to carry out failure diagnostics based on damage characteristics
  • Learning about services and support in the event of damage

Contents

  • Design and function of dual-clutch systems and transmissions
  • Transmission flushing
  • Gearbox maintenance
  • Replacement of the dry dual clutch (Volkswagen DQ200) and the wet dual clutch (Volkswagen DQ381/500)
  • Diagnostics of typical damage scenarios
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: P-MS2
  • Format: On-site training
  • Duration: 7 Hours
  • Participants: Max. 12
  • Fee per person: EUR 189.00 plus VAT

Target group

  • Mechatronics engineers for passenger cars —from trainees to experienced master mechanics and experts

Note

Lots of practical training. Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal

Professional transmission oil change: Transmission oil service on automatic and DSG transmissions in theory and practice

Objectives

  • Understanding the differences between dynamic and static transmission oil changes
  • Identifying the most important steps involved in dynamic oil changes
  • Knowing how to perform a dynamic oil change on a vehicle
  • Learning how to carry out failure diagnostics based on damage characteristics and how to avoid consequential damage
  • Learning about services and support in the event of damage

Contents

  • Basic design of an automatic and DSG transmission
  • Differences between dynamic and static transmission oil changes
  • Consolidating knowledge and performing a dynamic oil change on a vehicle
  • Correct assembly and maintenance
  • Typical damage scenarios
  • Common causes of failure and damage
  • Support in the event of damage

Participation info

  • Course name: P-FP
  • Format: On-site training
  • Duration: 4 hours
  • Participants: Max. 12
  • Fee per person: EUR 79.90 plus VAT

Target group

  • Mechatronics engineers for passenger cars —from trainees to experienced master mechanics and experts

Note

Lots of practical training. Participants must wear work clothes and safety shoes.

REGISTRATION

You would like to participate on site?
Then simply ask your wholesaler or check our dates at MAHLE training portal