Diagnostics and ADAS Calibration: the MAHLE ecosystem for the workshop of the future​

Diagnostics has always been at the core of MAHLE workshop equipment development. Built on decades of experience in vehicle systems, diagnostics, and workshop technologies, the TechPRO® ecosystem provides workshops with scalable, connected solutions designed to keep pace with an increasingly complex and rapidly evolving vehicle parc. From diagnostics and remote services to ADAS calibration and battery support, MAHLE delivers an integrated approach that improves efficiency, productivity, and service quality.

  • A connected platform designed to evolve. TechPRO® 2 combines advanced diagnostics, digital services, and a user-friendly interface within a single environment. Continuous software development, connectivity, and seamless integration between tools ensure workshops have access to the latest technologies and procedures, helping them adapt to new vehicle architectures and repair requirements.​
  • Remote diagnostics beyond workshop walls. With RemotePRO Air, MAHLE takes diagnostics to the next level through connected vehicle technology. Workshops can access valuable vehicle information and support selected service activities remotely, opening new business opportunities while improving responsiveness and customer service.​
  • The digital future of ADAS calibration. Digital ADAS 2.0, now available in the EXTRA version, introduces an innovative calibration concept based on automation, digital target projection, and guided workflows. The result is a faster, more intuitive, and highly efficient process that helps workshops increase productivity while maintaining the precision required by modern vehicle manufacturers.​
  • Supporting every diagnostic operation. Completing the ecosystem, the Power range provides reliable 12 V battery support and charging solutions. Stable power supply is essential for diagnostic procedures, software updates, coding operations, and the growing number of electronic services required by today's vehicles.

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TechPRO® 2 - Diagnostic Solution

TechPRO® 2 is MAHLE's diagnostic platform designed to help workshops tackle the challenges of modern repair quickly and efficiently. Thanks to extensive vehicle coverage, powerful diagnostic tools, and advanced digital services, it helps reduce fault-finding times, increase productivity, and deliver an increasingly professional level of service.

The result is an advanced diagnostic solution that combines technical information, connectivity, and artificial intelligence to support technicians at every stage of the job, from vehicle intake through to post-repair monitoring.

More vehicles, more service opportunities. Thanks to MAHLE's ongoing commitment to expanding vehicle coverage, automatic updates via Wi-Fi, and a modular licensing system, workshops can adapt the platform to their needs and work on an ever-evolving vehicle parc. Through the Coverage Boost Program and agreements with OEMs established by MAHLE, more than 4,000 new diagnostic systems across 14 vehicle brands have been added in just 10 months, with further manufacturer agreements already in progress.

Immediate access to diagnostics. TechPRO® 2 quickly identifies the vehicle through automatic search, VIN, license plate, Click&Go, or guided selection. Identification and search functions are further enhanced by artificial intelligence, making access to the correct information and necessary operating procedures even faster.

More automation, less time wasted. The Smart Scan function performs an intelligent fault scan and enriches the results with technical information, official recalls, manufacturer bulletins, and repair suggestions.

Connected diagnostics, even before the vehicle arrives. Thanks to integration with RemotePRO Air, TechPRO® 2 extends diagnostics beyond the workshop's walls. By leveraging the native connectivity of supported vehicles, it allows the vehicle's condition to be checked remotely before it even enters the workshop, improving job planning, parts management, and resource organization.

More value before, during, and after the repair. RemotePRO Air makes it possible to develop new services based on preventive diagnostics, continuous monitoring, and proactive maintenance, helping workshops build customer loyalty, identify anomalies earlier, and offer high-value premium services.

Always up to date and protected. Support for the latest protocols, including DoIP, and dedicated cybersecurity functions via MCS Pass ensure compatibility with the latest vehicle technologies and secure access to protected diagnostic functions.

Technical information always available. Integrated technical databases and modular content provide guided procedures, images, documentation, and tutorials that support technicians during the most complex operations.

More performance for everyday diagnostics. The new-generation tablet now features 6 GB of RAM and 128 GB of storage, compared with the previous 4 GB and 64 GB configuration, delivering faster performance, greater responsiveness, and more capacity for applications, updates, and diagnostic data.

Designed for maximum workshop practicality. A new foldable rotating handle improves portability and ergonomics while also functioning as a convenient stand and steering wheel hook, allowing technicians to work more comfortably both inside and outside the vehicle.

TechPRO® Power Protect - 12V battery stabilizer

TechPRO® Power Protect is MAHLE's solution designed to ensure a stable and safe power supply to vehicles during service, diagnostic, and battery replacement operations. In a context where on-board electronics are becoming increasingly sophisticated and power requirements continue to grow, it ensures the power continuity needed to protect the vehicle's systems and work in complete safety.

The result is a versatile tool that helps the workshop reduce operational risks, protect vehicle data, and professionally manage all activities that require a constant and controlled power supply.

More reliable diagnostics. During diagnostic procedures, the system guarantees a stable power supply of up to 120 A and allows the voltage to be precisely set according to the manufacturer's specifications. A key advantage for performing software updates, coding, and electronic tests under optimal conditions.

Always under control. Continuous monitoring of electrical current draw and automatic alerts in the event of abnormal consumption allow the operator to quickly identify any issues and work with greater peace of mind.

Total protection during battery replacement. TechPRO® Power Protect keeps the vehicle powered during battery replacement, preventing the loss of settings, memory, and data stored in the electronic control units.

Professional power supply for every need. The Power Supply function turns TechPRO® Power Protect into a stabilized DC power supply with adjustable voltage and current, adapting to the workshop's various operational needs.

Perfect for showrooms and displayed vehicles. The Showroom function keeps the vehicle powered even with the engine off, allowing the use of the main electronic functions without draining the battery. The system can also operate without the vehicle's battery and ensures automatic recovery of operation after any power interruptions.

Faster, more efficient charging. Automatic charging curves dedicated to lead-acid and lithium batteries optimize the entire process, delivering high performance and shorter charging times. The proprietary UVP and EBS technologies help protect and optimally manage the most modern batteries.

Maximum operational autonomy. The automatic recovery function for deeply discharged batteries, real-time display of the state of charge, and the ability to charge faster than traditional battery chargers allow the workshop to improve productivity and efficiency in daily operations.

TechPRO® Power Check - 12V Power Tester

TechPRO® Power Check is MAHLE's intelligent tester designed to quickly assess the condition of the vehicle's battery and electrical system. Thanks to the integration of artificial intelligence and advanced diagnostic technologies, it delivers reliable results in just a few seconds, helping the workshop make fast, accurate decisions right from vehicle check-in.

The result is faster diagnostics, fewer unnecessary checks, and more efficient management of battery-related tasks, improving productivity, profitability, and customer satisfaction.

Instant results, faster decisions. Thanks to MDX-AI technology, TechPRO® Power Check analyzes millions of real-world data points and quickly provides an accurate indication of the battery's condition, reducing waiting times and diagnostic uncertainty.

Reliable diagnostics even in the most difficult conditions. The system is able to correctly assess deeply discharged batteries directly on the vehicle, without the need for pre-charging. It can also perform accurate diagnostics even when the CCA value cannot be read or when interference from the vehicle's electronic systems is present.

Less time wasted, more productivity. TechPRO® Power Check eliminates, in most cases, the need for long preliminary charges and subsequent checks. In just a few seconds, it can determine whether a battery needs to be replaced, serviced, or checked further.

More professional vehicle check-in. Used during check-in, it immediately identifies any issues related to the electrical power supply, allowing the workshop to promptly propose the necessary work.

Perfect for preventive maintenance. Periodic battery condition checks help prevent sudden failures and vehicle downtime, increasing the vehicle's reliability and customer satisfaction.

Concrete support for warranties and deliveries. The system generates detailed reports that can be used to document the battery's condition during warranty procedures, pre-delivery inspections, and the preparation of new or reconditioned vehicles.

More information, always available. At the end of the test, the report can be shared by email, improving job traceability and communication with the customer.

Smart diagnostics, no complications. The Quick Decision, Quick Service Diagnostic, and Quick Charge & Retest functions make it possible to quickly identify recurring problems and obtain a complete assessment of the battery and starting system with minimal operator involvement.

TechPRO® Power Start - 12 V Battery Starter

TechPRO® Power Start combines power, safety, and convenience in a compact jump starter that is always ready when needed. Designed for 12 V vehicles, it delivers up to 750 A cranking current and 1,500 A peak current, providing fast and reliable support even in demanding situations.

  • Instant power when needed. Its high starting performance helps quickly restore vehicle mobility, reducing downtime and ensuring effective assistance.
  • Integrated safety. The intelligent connection-check system verifies the correct connection before use, helping make operations simpler and safer.
  • Always in control. The integrated digital display and voltmeter make it easy to monitor both the device status and the vehicle battery condition.
  • More than a jump starter. Thanks to the integrated 29.6 Wh power bank function, TechPRO® Power Start can power or recharge electronic devices during service operations.
  • Easy to use. The intuitive interface and integrated protection features make the device suitable for both experienced technicians and less experienced users.
  • Reliable in all conditions. Designed to operate in temperatures ranging from -20 °C to +60 °C, it delivers dependable performance even in challenging environments.
  • Compact and ready to go. Its compact dimensions make it easy to store in the workshop, service vehicle, or mobile workstation.
  • Also ideal for mobile service. Lightweight and easy to carry, TechPRO® Power Start is a practical solution for emergency assistance at customer locations, fleet operations, and roadside service activities.

TechPRO® Digital ADAS 2.0 EXTRA - ADAS Systems Calibration

TechPRO® Digital ADAS 2.0 EXTRA is MAHLE's solution designed to make ADAS system calibration even faster, more versatile, and more profitable. Designed for workshops looking to expand their range of services and tackle an increasingly diverse vehicle parc, it combines automation, precision, and flexibility in a single platform.

The result is an advanced solution that reduces set-up times, simplifies calibration procedures, and allows work to be carried out safely on cars, SUVs, and commercial vehicles.

More speed, less set-up time. Thanks to the integrated positioning sensors, vehicle alignment is guided and assisted step by step. The instructions shown on the display and on the diagnostic tool allow the operator to position the vehicle quickly and precisely, significantly reducing the time needed to start calibration.

Automated calibration, maximum precision. The laser gauges connected directly to the platform automatically capture the vehicle's alignment parameters and transfer them to the diagnostic system. The monitor's vertical positioning is also managed automatically according to the manufacturer's specifications, minimizing manual intervention.

More vehicles, more service opportunities. The 75" high-definition display allows target projection at a true 1:1 scale, a key requirement for many manufacturers and essential for remote calibration procedures. A solution that extends compatibility and makes it possible to handle even the most demanding applications.

Maximum adaptability. The 90° tiltable screen allows the projection of large vertical targets, required for calibrating many commercial vehicles. The structure also reaches a height of up to 2.5 meters, allowing effective work even on larger vehicles.

Immediate identification of ADAS systems. Thanks to the vehicle and system recognition function, supported by license plate recognition and a dedicated camera, the workshop can quickly access the correct procedure, reducing errors and search time.

Guided procedures, no guesswork. The integrated 3D tutorials show step by step all the operations required by different manufacturers, helping the technician correctly carry out even the most complex procedures.

Precision guaranteed by MAHLE patent. Keystone technology, the heart of the Digital ADAS system, perfectly aligns the target with the vehicle without the need to reposition it. The software automatically adapts the projection to the characteristics of the required calibration, ensuring accurate, repeatable results.